Hmm, I didn’t realize it was quite that tight, seems like that may be a downsize of that design. Honestly, I have been using a D’ Brake adaptor on the Oregon for a while and now I’m using them on my 26 and 29, I really can’t see any reason to worry about the the caliper being removed with the bearing cap.
I remove my wheels for cleaning (rare), flats, (very rare), and tire changes (not so rare
), the brake always aligns just fine, there is no obvious flexing that I have noticed, even under hard breaking and me being a big guy. If anything were to flex, it would be the spindle/bearings in the bearing holder or the spokes/rim, and that would affect any brake.
On my first Oregon frame I had direct mount, now I have the D Brake, I found no noticeable difference in performance, nor did I have any increase in caliper impacts from objects or my foot. This is a non issue. The only reason to have a direct mount is for weight and aesthtics, possibly some convenience. Maybe the KH frames will work for both inboard and outboard?
What I do notice about the disc brake vs rim brake is that as I am riding down a rough trail and braking, the brake is far, far, far (did I say far?) smoother, which probably has a lot to do with the brake surface being free from the effects of rim flex.
Yesterday I got stuck in a huge downpoor, a perfectly dry trail turned in a miasma of muck, clay, organics, puddles, and through it all the disc brake just kept on working, then when I hit dry ground it cleaned up and no rubbing. Let’s see a rim brake touch that!!