I’m rebuilding my stock Coker wheel to change to the 100mm wide hub and the Aero rim. Before I pulled off the spokes I decided to measure the tension in the stock setup for use in the rebuild process. I found that the average tension (using a Wheelsmith tensiometer) is less than half of what a normal cycle wheel would be. I know the wheel was true and working pretty well both on- and off-road, although it was flexing a bit more than I would have liked on the the uphills. Now I’m wondering:
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Should my stock wheel have been tensioned higher all along? Up to twice as high?
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Should I tension the new setup up where a normal wheel would be (say, 100 kg)?
I can imagine that the stock setup with the narrow hub is very thinly metastable and that one would keep the tension artificially low to help maintain wheel integrity. I suppose, too, that the new setup will be much more stable and could be tensioned higher for greater wheel strength. Does anyone have any experience or knowledge in this area?