Yippee! I’ve found a way to bring the miserable stubborn saddle nuts under my complete command and control and remove them easily! Please forgive me up front, I went down to the office to borrow the digicam but it was out on assignment with another engineer. So I’ll try to work through this verbally as best I can.
Working completely from underneath the saddle and using a dremmel with cut off disk:
Step 1: Horizonally, wisk off the dome of the cap nut.
Step 2: Vertically cut a shallow slot down into the end of the bolt shaft. Doesn’t matter if the slot extends into the nut.
Step 3: Insert the blade of a small screwdriver into the slot to keep the shaft from turning.
Step 4: Remove the nut with a 10 mm open end box wrench.
It’s really not a lot of work and the nuts were off quite quickly. I still plan on replacing the OEM bolts with 1/4-20 carriage (coach) bolts and using the bent threaded rod as photo-documented in an earlier Unicyclist.com gallery: http://www.unicyclist.com/gallery/Miyata-seat-conversion.
I’ll try to post some pictures of the procedure as soon as I can in case my explanation wasn’t quite clear. If anyone else tries this, please let me know how it goes: yoopers at inwave.com
Thanks,
Bruce