So I got bored and I airseated a KH Seat with the stock cover. The only change I made to it was sewing a drawstring housing to the bottom edge of the seat cover. With everything tucked under, it looks fairly stock. The main reason I did this was because I wanted to see what I could do without spending any money on anything but what I already had, and I think it turned out pretty nicely.
In addition to the cover, I also hand fabricated a 1/8 inch steel plate to take the place of the original 1/16 inch plate. I also tacked grade 5 bolts in place on the plate, so I won’t have spinning bolts any longer.
Pictures:
The comparison of my seat plate and the stock plate:
The new plate installed in the base with grade 5 bolts welded to it:
I taped up the metal parts of the seat so to be assured that nothing would be punctured (it kind of looks like a duck…
I was worried that the seams on the sides of the seat would split when I inflated it with air, so I reinforced the stitchings:
The air pillow is a tube sock that I sewed down the middle to keep the inner tube in line and comfortable:
Side view of the cover with the drawstring cover installed (the drawstring cover is white vinyl):
Back of the cover where the strings come out to tighten it:
Side view of the completed seat (inflated and everything):
Underside of the seat (the nuts are 1/2 inch and the bolts are 1/4 inch- I beefed it up some):
It’s fairly comfortable to ride, and I think it came out pretty well for spending $0 and not knowing what I was doing.
Let me know what you guys think!